Best Welding Helmet with Respirator 2021 – PAPR Hoods

Last Updated: November 3, 2021 by Louis Sham

Best Welding Helmet with Respirator

Safety comes first. During a welding operation, some fumes are produced, which if inhaled, can cause serious respiratory conditions. This is a serious concern for most welding professionals and where the welding helmet with a respirator comes in. These helmets are designed to protect your lungs from harmful welding fumes and smoke.

Welding smoke and other fumes are dangerous to the general health of the welder. These fumes are even more harmful when they are exposed to high temperatures and heat or when they mix with the coatings or fibers. If they are inhaled, they have the potential to cause serious breathing problems.

The market is laden with numberless welding helmets with built-in respirators. But are they all helpful in compacting the problem? In this write-up, we are going to bring you the top 7 best welding helmets with respirators that you can buy after testing 11 respirator helmets.

However, welding helmets with respirators are a bit expensive as compared to their ordinary welding helmets. They are costly because of the design of the respirator that is included in them. In addition to that, they are a bit heavier than the typical helmets. Whether you are a newbie or a professional welder, it is crucial to invest in a good welding helmet that will protect you from the smoke and fumes that arise from welding.

Although the level of danger that results from this welding smoke differs from one person to another if your welding involves exposure to a lot of paints, heat, fillers, vapor, coatings, fumes, and bases, then you need a PAPR welding helmet. If you want to avoid getting these severe health problems, then it is critical to get for yourself the best welding helmet with a respirator. This helmet will help to filter the fumes and gases from the air you breathe.

The good news is that there are plenty of high-quality Papr welding helmets such as 3M Adflo Powered Air Purifying Respirator, Allegro Industries 9903-CW, and more in the market. Read on to find out more about these helmets.

7 Best Welding Hoods with Respirator

IMAGE PRODUCT DETAILS

Adflo helmet with respirator

    • Warranty: 3 Years
    • Weight: 10.87 lbs
    • Editor Rating: 4.8/5
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Generic Powered Air Purifying Respirator

  • Warranty: N/A
  • Weight: 11.65 lbs
  • Editor Rating: 4/5
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3M Papr Welding Kit

  • Warranty: 3 Years
  • Weight: 1 lb
  • Editor Rating: 4.5/5
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3M Adflo Respirator helmet

  • Warranty: 3 Years
  • Weight: 1 lb
  • Editor Rating: 3.9/5
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Allegro Industries Respirator Hood

  • Warranty: N/A
  • Weight: 3 lbs
  • Editor Rating: 4.1/5
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ArcOne SR500 Respirator PAPR Kit

  • Warranty: 1 Year
  • Weight: 2 lbs
  • Editor Rating: 4/5
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Jackson Safety Lightweight papr kit

  • Warranty: 2 Years
  • Weight: 8.9 lbs
  • Editor Rating: 5/5
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1. Adflo – Best Welding Helmet with Respirator 2021

Adflo - Best Welding Helmet with Respirator

3M Adflo Powered Air Purifying Respirator is a highly effective welding helmet for welders. It comes with a wielding cap, a starter kit, and a carry bag. The helmet has an ergonomic design with an adjustable head suspension to increase fit and comfort. Also, the suspension increases weight distribution and stability while wearing the helmet. Apart from that, the 3M Adflo Powered Air Purifying Respirator meets international safety standards. The helmet has improved optical clarity, which allows you to see clearly what you are working on.

In addition to that, it has true color recognition so you can recognize the colors of the surface you are working on, which improves the quality of your work. 3M Adflo Powered Air Purifying Respirator has two memory modes that you can use to set shades that suit your welding needs. You can set the light to dark switching sensitivity, the dark shade, and the delay time. The helmet has an auto flap on which allows you to work quickly because you do not need to turn on the helmet.

The user interface of the 3M Adflo Powered Air Purifying Respirator is easy to understand, which makes the helmet user-friendly, and while testing I found it a very handy helmet among all.

Also, the helmet is compact and lightweight and has high-quality respirators, which ensure that you are well protected from harmful welding fumes and smoke. You can switch from welding to grinding mode within a split second, and you do not have to remove your gloves to do this. There is an external button that helps you to change from one mode to another. This saves you time and makes you more productive.

3M Adflo 30isw helmet

This 3M Adflo Powered Air Purifying Respirator filters the air continually, which ensures that the air you breathe is filtered. This increases respiratory protection. The helmet also has auto-darkening filters, which turn from light to dark within 1/10000 of a second to protect your eyes from the flash of the arc. This helmet is powered by a lithium battery, which has a life span of 2000 hours.

SPECIFICATIONS: 

  • Grab and go with auto-on allows
  • External grinding mode activation
  • An improved user interface
  • Ergonomic
  • Adjustable head suspension
  • Helmet stability and weight distribution
  • Meets ANSI Z87.1-2010 impact standard
  • Welding cap with carrying bag
  • Starter kit included 
Pros
  • Auto dimming
  • Super-fast response time
  • Battery-powered
  • Lightweight and compact
  • Continuous air filtration
  • Starter kit, cap, and carry bag included
Cons
  • Its filters are extremely expensive

2. Generic – Respirator Welding Helmet

Generic - Respirator Welding Helmet

Generic Welding Helmet is a solar-powered helmet that has the auto-darkening ability. This helmet is ideal for heavy industrial welding applications. This generic helmet is designed for professional use, and it can be used under any welding conditions.

Generic Welding Helmet stands out with its large viewing area with the best optical clarity. This allows you to have a clear vision of what you are working on. The lens shade has a wide range of shades, which varies from 9 to 13, but when the helmet is on its lowest, it rests on DIN 3

This Generic Welding Helmet is renowned for its efficacy to offer high-quality air filtration to ensure that your respiratory system is well protected. The helmet offers full head protection, which ensures that you are safe while working. What’s more, Generic Welding Helmet with a respirator is lightweight and has a compact design that reduces stress on your head and shoulders while wearing it.

There is a wide range of application areas where this helmet can be used. For instance, Generic Welding Helmet can be worn in the food and beverage industries, metal fabrication shops, automobile industry, repair, and operation sector, to mention but a few.

SPECIFICATIONS: 

  • Item Weight is 1.1 pounds
  • Product Dimensions is 11.8 x 7.9 x 7.9 inches
  • It comes in B. Helmet PAPR Kit Style
  • Material is PA Body
  • Solar & Battery
  • Viewing area is 3.94×2.56″ (100x65mm)
  • Additional Front Protection Lens
  • Magnify Lens Frame
  • Manual bag
  • Spare PAPR filters
  • Lithium Ion Battery Cell Type
  • Li-Ion Rechargeable
Pros
  • Solar-powered
  • Auto darkening ability
  • Adjustable lens shade
  • High-quality air filtration
  • Lightweight and compact
  • Versatile welding applications
Cons
  • Size is bit small

3. 3M – Welding Helmet with Respirator

3M - Welding Helmet with Respirator

3M PAPR Welding Helmet is the best welding helmet with an inbuilt respirator. Although it is on the high end, the technology that it comes with makes it worth every extra penny you spend on it. The respirator has been proven to provide maximum protection against harmful fumes and smoke because it continuously filters the air and we are saying this after testing it for 4-5 hours.

Besides that, the helmet fits with a snug on your head, and it has a compact design, which means you can wear it in tight spaces. 3M PAPR Welding Helmet has a large viewing area, and it is considered the biggest in helmets with respirators. View allows you to see what you are working on clearly and for better inspection of the work done.

This 3M PAPR Welding Helmet comes with a high efficacy filter that you can attach to a cartridge so that you can have full protection against unwanted fumes. It is lightweight, and you can wear it for a long while working, and you will not experience any strain on your neck or head. There is a lithium battery that powers the 3M PAPR Welding Helmet, and the battery can run up to 12 hours nonstop. 3M PAPR Welding has a leather belt that you can use to adjust so that it fits well on your head.

With that, 3M PAPR Welding Helmet features grind and tack modes, which are coupled with the auto dimming filters. To switch from light to dark to protect your eyes against bright arc flashes. Moreover, the helmet meets international safety standards.

Welding applications where 3M PAPR Welding Helmet can be used include TIG, MIG welding, and stick welding. The shade of the helmet has five shades that can be used during the grinding as well as the prep process. 3M PAPR Welding Helmet has five adjustable sensitivity control systems which you can adjust to suit your welding needs. When you buy the helmet, you will get a free carry bag, a starter kit, and a cap.

3M helmet with respirator

SPECIFICATIONS: 

  • Item Weight is 1 pound
  • 9 x 13.4 x 10.9 inches Product Dimensions
  • It comes with a Universal Size
  • It comes in a Black Color
  • Battery-powered
  • High efficacy filtration respirator
  • Auto darkening
  • Material is Polycarbonate
Pros
  • Grinding and tack modes
  • Adjustable sensitivity
  • Lightweight
  • Comfortable
  • Meets international safety standards
  • Versatile welding applications
Cons
  • Quite expensive

4. Adflo 30SW – Welding Hood with Respirator

Adflo 30SW - Welding Hood with Respirator

Are you looking for a high-efficiency particulate respiratory welding helmet? Well, Adflo Papr Welding Helmet is the right choice for you. This helmet comes with a compact design that allows you to use it in a narrow space. Adflo Papr Welding Helmet is lightweight, and so you can wear it for a long while working, and you will not have a strain on your shoulders or neck. There are adjustable head suspensions that ensure that the helmet fits comfortably on your head.

The front of the Adflo Papr Welding Helmet is flappable, which allows you to have a clear and wide view of the surface that you are working on. There is a protective visor that you can use during the grinding mode. Adflo Papr Welding Helmet meets the international safety standards, and therefore, it can be used as personal protective gear.

There are versatile applications of the Adflo Papr Welding Helmet, and it can be used for both personal and professional welding projects. Adflo Papr Welding Helmet comes with a full respiratory assembly.

When you buy the helmet, you will get the user manual with easy to understand instructions on how to assemble the helmet for use. Apart from that, the Adflo Papr Welding Helmet is powered by a replaceable lithium battery. Adflo Papr Welding Helmet’s viewing area is large, and you can see clearly without flapping the helmet upwards. There is also a projection that offers full protection to the neck and throat. Also, it covers the ears and the face.

SPECIFICATIONS: [/su_list] [/su_box][/su_column][/su_row]

  • Full Adflo Assembly
  • 9100-Air
  • 9100XX ADF
  • Ergonomic
  • With Adjustable head suspension
  • Helmet stability and weight distribution
  • Excellent optical quality and function
  • Speedglas Welding Helmet with 9100-Air has adjustable head suspension
  • Increased peripheral vision [/su_list]
Pros
  • User-friendly. lightweight & durable
  • Large viewing area
  • Adjustable head strap
  • High-efficiency respiratory filter
  • Ideal for commercial and personal welding projects
Cons
  • Takes some times to adjust to the weight and filter longevity

5. Allegro – Papr Welding Hood

Allegro - Papr Welding Hood

Allegro Industries 9904-HCWB Shield and Welding Helmet is both an air shield and a welding helmet that can be used under high-pressure welding. The helmet is made of a sturdy material which makes it withstand high pressure. This welding helmet is long-lasting. Allegro Industries 9904-HCWB Shield and Welding Helmet are lightweight. This allows you to wear it for long hours while working without experiencing any fatigue on your shoulders and head but sometimes it gets havier as energy decreases in the welder’s body.

Allegro Industries 9904-HCWB Shield and Welding Helmet are made of tough thermoplastic resins, which are way lighter than ordinary fiberglass. Also, there are impact glasses that can withstand harsh welding conditions. Another salient feature of the Allegro Industries 9904-HCWB Shield and Welding Helmet is the standard size filter, which allows you to have a clear vision of your project. Moreover, the filter is replaceable in case you want to upgrade it.

The lens shield of the Allegro Industries 9904-HCWB is made of high-impact polyamide material. Which meets international safety standards. This Allegro Industries fits comfortably on the head thanks to the ratchet headband assembly. Which allows you to adjust the helmet on your head. Allegro Industries Welding Helmet is highly durable because it is made of aluminum on the body parts. There is also stainless steel on the body part. The Allegro Industries Welding Helmet is designed to offer maximum protection to the head, face, and ears.

SPECIFICATIONS: 

  • Molded from tough Thermoplastic Resin
  • Shade 10 Polycarbonate Plate with Clear Cover Plate
  • High impact polycarbonate
  • Headband ratchet assembly
  • Aluminum Body
  • Stainless Steel with Nylon Belt
  • Personal cooler included
  • Meets international safety standards
Pros
  • Durable
  • High-pressure air supplied
  • Replaceable filter
Cons
  • Gets a bit heavy on neck sometimes

6. ArcOne SR500 – Best PAPR Welding Helmet 2021

ArcOne SR500 - Best PAPR Welding Helmet

Are you searching for a helmet that can withstand high welding temperatures? ArcOne SR500 welding helmet is the right one for that. It comes with a hat for grinding mode, and it covers the face during the welding process. Safety of your face and head is the number one priority of the ArcOne SR500 helmet. ArcOne SR500 meets all international safety standards. When you purchase this helmet, you will get a user manual, which is easy to understand how to assemble the different parts to have a fully functional helmet.

This ArcOne SR500 welding helmet comes with a high-efficiency respirator, which continuously filters the air to ensure all the fumes are removed from the air you breathe. It is lightweight so you can wear it during long working hours and you will not have any discomfort on your neck and shoulders.

There is a digital filter that enhances your view of the working area. That is not all; the front is designed with a flip-down visor, which allows you to see what you are working on clearly. This helmet is loose-fitting, so you will not experience any discomfort while working. Also, the ArcOne SR500 offers full protection to your face, head, and ears.

When you buy the ArcOne SR500 welding helmet, you will find a PAPR system complete with a horse and a hard hat. What’s more, there is a grinding visor to ensure that your eyes are well-protected. You will get a carry bag that you can also use to store the helmet when not in use and a lens protector.

Lens of the ArcOne SR500 helmet ranges from 9 to 13, and when in the light state, it stands at level 4. Also, it has adjustable sensitivity with eight different kinds of settings. There are also eight different types of delay settings. There are various welding applications of the ArcOne SR500 welding helmet. It can be used for TIG, MMA, MIG, among others.

ArcOne SR500 welding helmet comes with five highly responsive sensors, and they can detect any slightest arc light and activate the auto dimmers to switch the lens from light to dark. Moreover, the viewing area is 7.25 square inches, which gives you a clear vision of your working area. Headgear is replaceable, more especially the outer cover. The ArcOne SR500 helmet is powered by a replaceable lithium battery, which has low power consumption. When you buy the helmet, you will find a carry bag and a free lithium battery for a start.

Related: Best Women’s Welding Helmets of 2021

SPECIFICATIONS: 

  • Comes in a Blue Color
  • Style Is Hard Hat
  • PAPR Kit with Welding Helmet
  • The Viewing Area available is 7.25″ (Square)
  • Rechargeable Battery
  • Included Components Bag
  • Comes with a battery
  • Lithium Ion Battery Cell Type
  • Respirator included
  • Grinding mode
  • Free carry bag and battery
Pros
  • Five sensors
  • Meets international safety standards
  • Lightweight
  • All-round helmet
  • Adjustable sensitivity
Cons
  • Extremely expensive

7. Jackson – Best Welding Respirator

Jackson - Best Welding Respirator

Are you looking for a welding helmet that will protect you from dangerous welding fumes and smoke? Jackson Safety Airmax Elite PAPR is the helmet you need. The hood has a flame retardant face seal, which helps to protect your face against welding sparks and heat stress. Jackson Safety Airmax Elite PAPR comes with a NOISH HE filter, which you can assemble. The filter continuously filters the air to ensure that you only breathe clean air.

Also, you can say goodbye to all the hazards that endanger you while working when you have this helmet. What’s more, the filter has three layers of filters that work to protect you against any form of particulate containment. The Jackson Safety Airmax Elite PAPR is designed to cover not only your face but also the neck and upper shoulders. This makes it ideal for a wide range of welding applications such as cutting, grinding, and edging. Apart from that, the helmet is safe for use by both welding newbies and professionals.

There is the auto darkening ability, which shifts from light to dark to protect your eyes. There is an adjustable sensitivity that you can adjust to give you a clear optical vision of what you are working on.

If you expose yourself for a long time to the mentioned things above, then you increase your chances of getting serious health complications. Some of the short-term health effects that you can experience from these fumes and smoke include eye irritation, dizziness, skin irritation, and nausea.

Jackson safety respirator helmet

And the more severe health effects that result from overexposure to these fumes include some forms of cancer (lung cancer), and heart problems. Jackson Safety Airmax Elite PAPR is equipped with a lithium battery. The battery can run up to 8 hours nonstop to supply the helmet with power.

When you buy the helmet, it comes with a smart charger that you can use to charge the helmet. The smart charge is designed to show when the battery is full to avoid overcharging. Optical clarity of the helmet is outstanding. The ADF works well, which goes a long way to prevent any eye stress while working.

Jackson Safety Airmax Elite PAPR has a large viewing area, which gives you a clear vision of the surface that you are working on. Another fantastic feature of this helmet is the dual-speed blower unit. The blower works to lower the high temperatures that might accumulate due to the continuous welding process. This ensures that you stay cool and comfortable and work without any stress.

SPECIFICATIONS: 

  • It has the BH3* Air Welding Helmet With Flame-Retardant
  • Comes with a Flexible-Face Seal
  • Auto-Darkening Filter (ADF)
  • Lithium Ion Battery Rechargeable (8 Hour)
  • Flame Retardant Cover Breathing Hose
  • Dual-Speed Blower Unit Battery Charger
  • NOISH HE filter proved
  • PAPR respirator included
  • Dual speed blower
  • Auto dimming ability
  • Smart charger included
Pros
  • Powered by lithium batteries
  • Lightweight
  • Ideal for professional and beginners
  • Clear optical clarity
  • Versatile welding applications
  • Adjustable sensitivity
Cons
  • Sometime battery doesn’t work properly so you need to replace them

Conclusion:

If your welding shop does not have sufficient ventilation, then your health is at very high risk. It is for these reasons that welding helmets with respirators were created. They ensure that you are fully protected during the welding process from harmful fumes and smoke. The fumes and smoke that come from the welding process could lead to severe health problems for the welder if he is not adequately protected.

Welding helmet with a respirator not only provides you with purified air to breathe but also keeps you cool from the welding heat. However, before you purchase any welding helmet, you must carry out thorough research on the features that a helmet has. This is more essential for helmets with inbuilt respirators. This is because some of these helmets provide some of the necessary welding operation requirements but not others.

We would recommend the Adflo Papr Welding Helmet as the right choice for you. We have selected this helmet because it has a variety of salient features that are more suitable for all forms of welding applications. You can use the Adflo Papr Welding Helmet for welding applications such as cutting, grinding and edging. Besides that, you can wear it for long working hours without experiencing any strain on your head or shoulders, and it is comfortable and safe.

But the final decision of the best welding helmet with a respirator rests with you. Ensure that whatever helmet you settle for, meets and suits your welding needs and your working environment needs. It is our sincere hope that this review of the top 7 best welding helmets with respirators will be helpful to you to find the best helmet according to your needs. Most importantly, make sure that you test any helmet you choose before you buy it.

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