Best Plasma Cutter 2022

By Louis Sham •  Updated: 04/03/22 •  27 min read
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Last Updated: November 2, 2022 by Louis Sham

Choosing the right plasma cutter for the job can be a daunting task for any industrial or manufacturing company. Plasma cutters come in all shapes and sizes, making it difficult to narrow down which one is right for your needs.

Plasma cutters are tools that use a high-pressure gas (such as helium, nitrogen, or argon) to create a clean, precise cut through metals. Used in a wide variety of industries – from construction to manufacturing – plasma cutters are a popular choice for cutting through a variety of materials, including steel, aluminum, brass, and copper. These best plasma cutter reviews can help you accommodate your metal fabrication projects with precision and accuracy.

best portable plasma cutter

Whether you are a hobbyist or a pro, having a plasma cutter can save you from a lot of struggle. These alternatives are designed to fabricate metals into pipes and sheets with absolute convenience. These power tools use low heat for cutting through metals with precision ensured, all credits to their inverted technology.

So, if you are wondering what makes the best plasma cutter, there are some things you need to know. To help you make an informed decision, I have brought together the top 13 plasma cutters along with some buying instructions that can help you in making a wise decision. So, don’t waste more time, and let’s get in.

10 Best Plasma Cutters

IMAGE PRODUCT DETAILS
LOTOS LTP5000D 50Amp Non-Touch Pilot Arc Plasma Cutter
  • V-MOSFET transistor and 50-amp digital inverter.
  • The German PAPST mechanism keeps the cutter cool.
  • The automatic voltage settings can cut through ½ to ¾ inches thickness.
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PRIMEWELD CUT60 60Amp Non-Touch Pilot Arc PT60 Torch Plasma Cutter
  • Includes dual-voltage (120 and 240V) with ⅞ inches thickness capacity.
  • It comes with a 20 ft torch connection.
  • Includes a continuous pilot arc with a no-start function.
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Hynade Plasma Cutter
  • Includes dual voltage settings (120 or 240V) with 14mms maximum thickness.
  • It comes with a 60% duty cycle at 50 amp and 100% at 40 amp.
  • It uses an IGBT digital inverter for cutting.
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Hobart 500564 Airforce 12ci Plasma Cutter
  • It has a maximum output of 30 amp (⅜ inches thickness).
  • Includes a drag start touch with built-in air filters.
  • The design includes a 12 ft torch lead.
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Herocut Plasma Cutter
  • It works at 35 amps, with a high frequency of 50/ 60 Hz.
  • It offers a thickness range between 5mm and 8mm.
  • Includes dual voltage (110 or 120V).
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YESWELDER CUT-55DS 55Amp Non-Touch Pilot Arc Air Plasma Cutter
  • The no-touch Pilot Arc technology works with corroded metals.
  • The post flow cooling setup works at 5 to 7 cfm (60 psi).
  • Includes dual-voltage settings (110 or 120 V).
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S7 Plasma Cutters
  • It offers an 85-100% duty cycle at the 50 amp range.
  • Includes a high-frequency rate (50/ 60 Hz).
  • Includes dual voltage option (220 or 240V).
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Mellcom CUT50 Plasma Cutter Welding Machine
  • Includes an IGBT cooling setup with 50A power output.
  • It comes with a dual voltage option (120 or 240V).
  • It uses a TIG/ MMA/ MOSFET cutting mechanism.
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TOOLIOM 50A Non-Touch Pilot ARC Air Plasma Cutter
  • 50 amp powerful motor with no-touch pilot arc technology.
  • Includes IGBT inverter with dual voltage settings.
  • Offers ½ inches clean cut capacity.
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Reboot Plasma Cutter
  • Includes dual voltage settings (120 or 240V).
  • Cutting capacity: ½ to ⅜ inches with 15-50 amp range.
  • It comes with a built-in air filter regulator.
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1. LOTOS LTP5000D – Best Mig Welder

LOTOS LTP5000D - Best Mig Welder

I am starting my list of the best plasma cutters with this Lotos LTP5000D, hugely popular for its safety mechanism and cutting efficiency. I absolutely loved the fact that it has a considerably long hose and automatic settings. All in all, the blade provides you with the finest results in less than usual time.

To begin with, it is equipped with a 13 ft plasma cutting torch accompanied by a 6ft clamp. Hence, you can easily carry it around. For convenience, the manufacturers have positioned the controllers on the front, making it easy to change and calibrate. The PAPST mechanism helps you in regulating the air through the system.

When it comes to performance, this one has a cutting capacity of 3.6 cfm, having around 60-70 psi pressure range. It further uses the non-touch pilot arc technology for cutting that helps you with an incredibly fine result. Likewise, the 50-amp motor is great to cut through ½ to ⅓ inches conducting material.

Related: Best MIG Welders 2022

Pros
  • Great value for money
  • Durable and portable
  • Works in any environment
  • Includes automatic voltage
Cons
  • No pigtail included

Wrapping up, this top-rated plasma cutter from Lotos is best known for its impressive motor capacity and automatic voltage range. It helps you in cutting through thick material irrespective of weather conditions. Similarly, the compact design and built-in air filtrations make them an attractive option for cutting through charged materials.

2. PRIMEWELD CUT60 – Best Arc Plasma Cutter

PRIMEWELD CUT60 - Best Arc Plasma Cutter

This runner-up cutter from Primeweld is undoubtedly the best plasma cutter for CNC, all credits to its cutting capacity and high duty cycle. It includes a dedicated air gauge and built-in regulators that provide you with post-flow air circulation. Lastly, its no-touch arc technology works well for a number of materials. It is an excellent choice for hobbyists or journeymen contractors and also great for home use.

Secondly, this one has a dual-voltage option that allows you to customize it as per your liking and requirements. It further possesses the ability to cut through ⅜ to ⅞ inches with absolute precision. Thereby, with this cutter, you can facilitate a number of commercial projects, including framing, grilling, and so on.

Finally, its no-touch arc technology aid you in cutting through corroded materials irrespective of weather conditions. It also helps you in skipping through gaps and re-striking through the metal. Here, another thing that makes it remarkable is its built-in air gauge that helps you with smooth airflow.

Read More: Best Stick Welders for 2022

Pros
  • Compact and durable
  • Includes height management
  • Offers considerable thickness
  • Ideal for commercial work
Cons
  • The air might leak from the system

If you are in search of something affordable for commercial purposes, this Primeweld might be the one you were looking for. It is equipped with dual-voltage and air gauges that assist you through the cutting process. Similarly, the cutting capacity and arc technology provide you with the finest result.

3. Hynade – Best Plasma Cutter under 500

Hynade - Best Plasma Cutter under 500

This one from Hynade is another best plasma cutter for industrial applications, all thanks to its efficient cutting mechanism and a number of convenient functions. It is designed with a maximum duty cycle and works with a number of materials. It also uses a high frequency that makes it great for cutting through considerable thickness.

First of all, it uses IGBT technology to cut through a number of materials, including steel, alloys, and mild steel, with absolute precision. IGBT technology has a number of advantages over other types of plasma cutters, such as longer life and faster-cutting speed.

It also incorporates an LED display that is easy to handle and offers convenience. On the whole, it has a cutting capacity of 14mms, which is quite considerable for the price.

Lastly, another thing that makes it a commendable option is its 100% duty cycle that you get at 40 amps. Similarly, the dual voltage setting allows you to make it versatile and use it for different projects. Finally, the smooth airflow makes it great for long cuts and consecutive tasks, with fuel efficiency ensured.

Must Read: Best Multi Process Welders for 2022

Pros
  • Portable and durable
  • Includes an LCD display
  • Offers considerable thickness
  • Ideal for industrial usage
Cons
  • Not the best torch length

Final thoughts, this plasma cutter from Hynade is another best-rated plasma cutter, best known for its LCD display and cutting capacity. This one is equipped with dual voltage settings and a high duty cycle that works well. Moreover, the smooth post-flow circulation makes it fuel-efficient for the most part.

4. Hobart 500564 – Best Plasma Cutter with Built in Compressor

Hobart 500564 - Best Plasma Cutter with Built in Compressor

This lightweight plasma cutter from Hobart is another medium-duty cutter, best known for its ability to cut precisely through the considerable thickness. This one has a dual-voltage and post-flow cooling mechanism that works well for consecutive projects. All in all, the drag torch arc makes it an attractive alternative for plasma cutting.

First of all, the design incorporates a 12 ft lead that makes it easy to handle and portable. Similarly, this cutter comes with two voltages that are able to cut through ⅜ inches of metal, making it great for a variety of tasks. Here, the built-in regulator separates the water and airflow and keeps it cool for the most part.

In addition, this one has a dedicated fan that aids you in post-flow cooling and allows you to do long cuts with precision. It also has a pilot arc that automatically shuts down whenever there is a gap between metals. This helps you with projects that involve framing and grillwork with absolute ease and accuracy.

Related: Best TIG Welders for 2022

Pros
  • Offers post flow cooling
  • Durable and portable
  • Includes ergonomics design
  • Offers drag touch start
Cons
  • No no-touch pilot included

In conclusion, this Hobart 500564 is one of the best plasma cutters if you are looking for something functional and affordable for medium-duty projects. It is equipped with drag touch technology and dual-voltage settings, making it versatile. Here, its ability to cut through considerable thickness gives it an edge over other competitors.

5. Herocut – Best Cheap Plasma Cutter

Herocut - Best Cheap Plasma Cutter

This Herocut plasma cutter is a medium-duty alternative designed for people who are looking for an upgrade. This model is equipped with a high-frequency plasma technology that provides you with fine results, irrespective of the thickness. The fact that it can work with a number of materials makes it a suitable option.

The first thing you will notice about this model is its 50 Hz inverter technology that is absolutely equipped to cut through considerably thick materials. This cutter is powered by a 35 amp motor that has the ability to cut through 8mms thickness. Hence, you can use it for framing, grillwork, and sheet projects.

In the end, this one is equipped with a built-in air filter that offers better post flow circulation and accommodates consecutive tasks. It also incorporates an IGBT inverter that makes it better than its counterparts. All in all, the results are amazing at 110V, yet you can choose the preferable from the settings.

Pros
  • Durable and compact
  • Great value for money
  • Offers great versatility
  • Offers suitable pressure
Cons
  • Not for industrial usage

In essence, this Herocut plasma cutter is a great choice for basic to medium-duty jobs, all thanks to its post-flow circulation and cutting capacity. It is equipped with an IGBT inverter that works with a number of materials. On the whole, the built-in air filters provide you with maximum power output in less than the usual time.

6. YESWELDER – Best Rated Plasma Cutter

YESWELDER - Best Rated Plasma Cutter

Here comes yet another best Plasma Cutter for the money, famous for its output range and air cooling system that serves you well. It is equipped with a fairly decent voltage that can cut through sheet plates quite efficiently. I also really like the dust cover that keeps it clean and tidy for consecutive metal projects.

To start with, this cutter from YesWelder is equipped with a 60 percent duty cycle, having the ability to cut through ½ inches thickness. Thereby, it is great for sheet metal projects and framing-related work. It further comes with no-touch technology that works remarkably well with rusted or corroded metals.

In the end, this one has a dual-voltage option that allows you to customize it as per the condition of your metal. The 13 ft long torch is absolutely my favorite and possesses the ability to withstand long cuts with smooth airflow. Finally, the air fitting space helps you in managing the cable while carrying it around.

Pros
  • Offers smooth airflow
  • A high duty cycle
  • Includes a long torch
  • Includes a trigger lock
Cons
  • Manual can be tricky

In essence, if you are looking for something that can provide you with clean cuts, this YesWelder is undoubtedly the best arc plasma cutter. It is equipped with a dual-voltage range and high duty cycle that makes it great for framing projects. Here, the post-flow cooling setup helps you with precise long cuts.

7. S7 – Good Plasma Cutter

S7 - Good Plasma Cutter

Here comes yet another best 110V plasma cutter from S7 Store, hugely popular for its considerable thickness capacity and dual-voltage setting. It is specifically designed for basic to medium-duty projects, with convenience and functionality ensured. Likewise, the manufacturers have added a number of accessories to this model.

First of all, this one operates at 50 amps and offers a 100% duty cycle. It further comes with a dual voltage option that helps you in adjusting it as per your requirements. On the whole, it works well with a number of materials, including aluminum, copper, mild steel, and stainless steel, with absolute precision.

Finally, this cutter has built-in air filters that help you with improved airflow circulation and accommodates consecutive projects. Here, the high-frequency rate provides you with high power output. Finally, the accessories included in the package maximize its utility to a great extent.

Pros
  • Includes dual voltage
  • Durable and lightweight
  • Offers considerable thickness
  • It offers a high power output
Cons
  • Manual can be a bit tricky

Wrapping up, this S7 Store plasma cutter is an attractive option for budget enthusiasts who don’t want to compromise on the functionality. It is equipped with a high duty cycle and power output. Likewise, it possesses the ability to cut through thick materials in less than usual time, with precision ensured.

8. Mellcom – Best Portable Plasma Cutter

Mellcom - Best Portable Plasma Cutter

This Mellcom Cut50 is the best cheap plasma cutter for anyone who is in the initial stages of their journey. It is equipped with a basic yet functional design that incorporates dual-voltage and a considerable cutting capacity. Here, this cutter uses a TIG/ MMA mechanism to cut through difficult materials with precision.

In addition, the first thing to notice about this model is the control options that allow you to adjust it as per the requirements. The design comes in a small size that makes it easy to handle. In addition, the dual voltage option further helps you with easy access and cuts through ⅓ inches, with a medium-duty cycle.

Lastly, for smooth airflow, this one has an IGBT technology that works on low voltage and regulates heat. It further has a power output of 50 amp that works well for different projects like sheet papers, framing, and grillwork. On the whole, it is an attractive option for DIY tasks, with precision ensured.

Pros
  • Lightweight and durable
  • Ideal for beginners
  • Includes dual voltage
  • Versatile and compact
Cons
  • Not for thick materials

In essence, this Mellcom Cut50 is a great choice for beginners who are in search of convenience and functionality. It uses MOSFET technology to cut through different materials, with precision and speed ensured. In addition, its simple yet compact design makes it an attractive option for people in the initial stages of their cutting projects.

9. TOOLIOM 50A – Best 110V Plasma Cutter

TOOLIOM 50A - Best 110V Plasma Cutter

Tooliom is a reputable plasma cutter brand for its innovative features and affordable products. This one from the manufacturers is a great choice for anyone in search of a medium-duty alternative for clean cuts. It further incorporates an IGBT inverter that regulates the temperature and offers improved circulation.

To begin with, the first thing you would notice about this model is its pilot cutting mechanism that works with a number of materials, even corroded steel. It further incorporates a dual voltage option that allows you to customize the process. All in all, it has the ability to cut through ½ inches with clean cuts.

Last but not least, this cutter uses an IGBT cooling setup that allows you to achieve post-flow circulations. It also comes with a no-touch function that accommodates long cuts and consecutive projects. This function further has the ability to cut through rough and rusty surfaces with absolute precision.

Pros
  • Durable and compact
  • Great value for money
  • Cuts through rough surfaces
  • Offers post flow circulation
Cons
  • Torch length is not the best

Final thoughts, this plasma cutter is a well-suited option for medium duty projects, with accuracy and convenience ensured. It is equipped with high power output and no-touch technology that helps you in cutting through rough surfaces. All in all, the fact that it can tackle considerable thickness makes it of great value.

10. Reboot – Best Plasma Cutter for CNC

Reboot - Best Plasma Cutter for CNC

Last but not least is this best plasma cutter under $1000 for its low running cost and basic functionality that works well for beginners. It is specifically designed for DIY projects, all thanks to its fairly decent cutting capacity. In addition, the dual voltage settings make it of great value in this price range.

First of all, it comes with a power output of 50 amps that cuts through a thickness of ½ inches, which is quite good for various projects. It further incorporates dual voltage settings that help you in setting it as per your requirements. All in all, it has a maximum cutting capacity of ⅗ inches that works commendably well for framing and grillwork.

Another thing that makes it quite reliable for its price is the built-in air filters that aid you with post-flow circulation. Thereby, this helps you in cutting through even corroded materials. Similarly, I also really like the dust collector as it maintains the working space and helps you with consecutive projects.

Pros
  • Lightweight and durable
  • Ideal for beginners
  • Includes dual voltage
  • Offers post flow circulation
Cons
  • Torch length is not the best

In the end, this one from Reboot is undoubtedly the best plasma cutter under $500 for its lightweight and functional design. It is equipped with improved air circulation and impressive cutting capacity that works with a number of materials. Likewise, the built-in air filter keeps the process consistent and accommodates long cuts.

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Plasma Cutter Buying Guide

Here are some things you must consider while buying the best plasma cutter;

Type of Cutting

The first thing you should consider while buying a good plasma cutter is its cutting capacity. For instance, if you are looking for something basic, primarily designed for sheets and framing, you would need one that has a capacity between ½ and ¾ inches. Apart from this, industrial applications demand a relatively larger amp range and cutting capacities, such as ⅜ or ⅞ inches for clean cuts.

Power Level

Another thing you should look into while buying plasma cutters for metals is their duty cycle and power output. This is primarily dependent on the voltage range. For this purpose, you would need to determine whether you want 120V or 240V for certain purposes. If you are not restrained by budget, I would recommend you go for the dual-voltage option, so you have more options to work with.

Air Pressure Source

One thing that can make a huge difference in the performance of your plasma cutter is its airflow. For this purpose, some contemporary models are equipped with built-in air compressors that separate the external air and provide you with improved post-flow circulation. However, it is important to note that adding one can immediately increase its running cost.

Advanced Functions

Apart from these, here are some advanced functions that can help you in maximizing their utility;

Finally, I hope you soon will find the best portable plasma cutter as per your liking.

Plasma Cutter FAQs

What is a good plasma cutter for a beginner?

Mellcom CUT50 is one of the best plasma cutters for home use, all thanks to its versatile technology and cutting capacity. It uses MOSFET technology to cut through different materials, with precision and speed ensured. Likewise, the easy LCD manual makes it convenient for newcomers.

What are the two types of plasma cutters?

The two types of plasma cutters you can find across the market are; Conventional plasma cutters are great for hobbyists and DIY projects. These can support medium-size production projects quite well. High Definition plasma cutters are designed for industrial applications, with fine results and high power output.

How thick can an 80 amp plasma cutter cut?

On average, plasma cutters between 60-80 amps have the ability to cut through ⅞ inches thickness. These are great for industrial applications and work with a number of materials. While going for this range, make sure you have a dual voltage setting, so you can customize it as per the job requirements.

How thick can a 50 amp plasma cutter cut?

On average, an inverter plasma that has a 50 amp power can cut through ½ inches thick steel plate. These alternatives are great for framing, grillwork, and sheet cutting. Likewise, if you are a beginner who wants to upgrade their cutting equipment, this range can work fine for you.

Is a plasma cutter better than a torch?

It primarily depends on your preferences and budget allocation. For instance, with plasma cutters, you don’t need to preheat the metal. Similarly, these tend to have better performance in comparison to oxy-fuel torches. In contrast, torches are great for beginners who are looking for affordable alternatives.

Can plasma cutters do welding?

Well, it depends on the construction of your certain plasma cutter. Some multi-purpose plasma cutters have a welding function that can aid you with the process (the usual options are either TIG or stick welding). However, a basic plasma cutter wouldn’t help you in welding the metals.

Can a plasma cutter cut rusty metal?

Yes, almost all plasma cutters possess the ability to cut through rusty metals. However, to enhance the accuracy, you would need something like a pilot arc no-touch function that can help you in cutting through paint, rough, or rusty surfaces. All in all, you can cut through metals like aluminum, steel, and mild steel with these cutters.

Do you need gas to operate a plasma cutter?

Yes, almost all plasma cutters possess the ability to cut through rusty metals. However, to enhance the accuracy, you would need something like a pilot arc no-touch function that can help you in cutting through paint, rough, or rusty surfaces. All in all, you can cut through metals like aluminum, steel, and mild steel with these cutters.

Do you need gas to operate a plasma cutter?

Yes, you would need gas to operate a plasma cutter. This is because the gas helps to work and create the plasma that can cut through electrically charged metals. Here, the popular alternatives you can use for this purpose are oxygen, nitrogen, and argon.

What is the pilot arc on a plasma cutter?

Pilot arc technology is a torch function that is included in some types of plasma cutters. This function possesses the ability to cut through rough and rusty surfaces with absolute precision. It also helps you in cutting the metal without even touching its tip, which makes it long-lasting and better in quality.

Final Thoughts

In the end, plasma cutters are a great help for anyone who wants to accommodate their metal fabrication projects. These power tools use low heat for cutting through metals with precision ensured, all credits to their inverted technology. Similarly, these are economical and offer you convenience. Finally, here are some of my favorites from the list;

In the end, I hope that you soon will find the right one with the help of these best plasma cutter reviews and buying instructions.

Louis Sham

My Name is Louis with a welding experience of 9 years in all types of welding processes. Especially I have good expertise in MIG, TIG & Arc welding processes. Read more about me….